Rema Engineers is a leading Manufacturer and Supplier of Shuttle Type Modified Atmosphere Packaging Machine in Tamil Nadu, India.
A Shuttle Type Modified Atmosphere Packaging (MAP) Machine from Rema Engineers provides semi-automatic tray or cup sealing.
It enhances product shelf life by combining precise vacuum extraction with controlled gas flushing inside a shuttle chamber.
The machine efficiently loads and unloads trays, ensuring consistent packaging quality and optimized operational productivity for industries.
This design enables quick loading/unloading of trays and ensures low residual oxygen levels (~<0.5%), promoting freshness and reducing spoilage.
Specifications:
Model No: REMA-7878-MAP-SHUTTLE
Down Chamber Height: 120 mm
Maximum Film Size (W x D): 380 x 350 mm* (customizable upon request)
Tray Feeding Capacity: 250g – 4 trays, 500g – 2 trays, 1kg – 1 tray per cycle
Control Panel (PLC/HMI): Delta Make
Electric Supply: 415V, 3 Phase, 50 Hz, 3 KW
Vacuum Pump: Becker (Germany)
Vacuum Level: 99.5%
Cycles Per Minute: 3–4
Tray Operations: Vacuum, Gas Flushing, Sealing, and Cutting
Pneumatic Components: SMC or Janatics
Machine Construction: Aluminum or Stainless Steel 304
Machine Weight: 250 kg*
Machine Dimensions (L x W x H): 1300 mm x 700 mm x 1600 mm
Gas Flushing: Yes
Compressed Air Requirement: 6–7 kg/cm² (supplied by client)
Why Choose Rema Engineers’ Shuttle Type MAP Machine?
Optimized Cycle Times: Semi-auto shuttle design reduces tray loading/unloading time for improved throughput.
High-Precision Atmosphere Control: Combines vacuum and gas flushing with accurate control systems for precise gas composition.
Durable Build: Stainless steel (SS304) or aluminum construction ensures easy cleaning and long-term hygiene.
User-Friendly: Equipped with PLC or HMI touchscreen for recipe selection and control.
Flexible Tray Handling: Supports 250 g (4 trays), 500 g (2 trays), and 1 kg (1 tray) formats, customizable per client needs.
Applications:
Ideal for packaging a variety of perishable and moisture-sensitive products:
Sweets, dry fruits, bakery items, cheese
Fresh fruits, vegetables, snacks
Meat, seafood, ready-to-eat foods, sauces, confectionery, jellies.
Frequently Asked Questions (FAQs):
Q1: What is the difference between shuttle-type and rotary MAP machines?
Shuttle MAP machines are semi-automatic with manual tray movement, ideal for small to mid-sized production. Rotary MAP machines are fully automatic and suited for high-volume packaging.
Q2: What gases are used in MAP?
Common gases include Nitrogen (N₂), Carbon Dioxide (CO₂), and Oxygen (O₂) in specific ratios depending on the product type.
Q3: What foods suit this machine?
Wide range—sweets, dry fruits, vegetables, seafood, meat, bakery, RTE foods, sauces, etc.
Rema Engineers is a Shuttle Type Modified Atmosphere Packaging Machine in Tamil Nadu, India Including Chidambaram, Arcot, Ariyalur, Chengalpattu, Chennai, Coimbatore, Cuddalore, Dharmapuri, Dindigul, Erode, Kallakurichi, Kanchipuram, Kanniyakumari, Karur, Krishnagiri, Madurai, Mayiladuthurai, Nagapattinam, Namakkal, Nilgiris, Perambalur, Pudukkottai, Rajapalayam, Ramanathapuram, Ranipet, Salem, Sivagangai, Tenkasi, Thanjavur, Theni, Thoothukudi, Tiruchirappalli, Tirunelveli, Tirupathur, Tiruppur, Tiruvallur, Tiruvannamalai, Tiruvarur, Vellore, Viluppuram, Virudhunagar, Salem, Udhagamandalam.
For further inquiries or customized solutions, feel free to contact us.
